new material_Shanghai Yongqian electromechanical Co., Ltd

Program Introduction

Focusing on the high-precision and high-continuity production demands of the new materials industry, it integrates three core product systems—intelligent transfer equipment, automated robots, and customized tooling—to provide comprehensive intelligent solutions for advanced materials enterprises such as glass fiber and carbon fiber.

The solution covers automated fiber roll unloading and precise transfer scenarios, as well as key processes such as continuous production of carbon fiber precursor carbonization lines and tow stacking and boxing. It enables fully automated, unmanned handling and assembly of precision materials like fiber rolls and precursor tows, meeting the small-batch, multi-specification, and high-cleanliness production demands of the new materials industry. The system seamlessly integrates with production management systems, addressing pain points such as precursor end-to-end splicing and low manual handling efficiency, helping new materials enterprises achieve digital and unmanned upgrades, and strengthening the foundation for high-end material intelligent manufacturing.

Solution advantages

Balancing heavy load and lightweight design
It can meet the transfer needs from lightweight yarn rolls to heavy-duty raw silk boxes while achieving equipment lightweight and compact design.
Customized services are well-developed.
Providing one-stop services from equipment selection and tooling development to system integration, tailored to the personalized working conditions of new material enterprises.
Ensuring production continuity
To solve the problem of connecting the ends of carbon fiber precursor filaments, ensure continuous production of the carbonization line, and eliminate the risk of material breakage and shutdown.
Fully automated operation
Achieve full-process automation including automatic doffing of yarn rolls and stacking of raw filaments into boxes, with precise positioning to designated workstations, eliminating the need for manual intervention.
High degree of flexibility
It can quickly switch workpieces and programs to adapt to the diversified production needs of yarn rolls and original filament bundles of different specifications.
High safety and reliability
Equipped with multiple anti-fall and anti-collision protections to prevent damage or contamination of precision materials during transfer.
Scene precise adaptation
Customized design tailored to the characteristics of fiberglass and carbon fiber to prevent material damage and meet high-precision, high-cleanliness production requirements.
The system has strong compatibility
It can be automatically connected with MES and warehouse management systems to achieve real-time visualization and collaborative management of production data.

Solution value

35%

Increase the production efficiency and capacity of new materials by approximately 35%, achieve 7×24-hour continuous unmanned operation, and overcome the bottlenecks of manual yarn unloading and box packing.
99.5%

The product quality pass rate has increased to 99.5%, reducing damage and contamination of yarn rolls and raw filaments during transfer and assembly processes.
98%

Improve material transfer accuracy by 98%, prevent misplacement and omission of yarn rolls and raw filaments, and ensure smooth production processes.
40%

Reduce operating costs by 40%, significantly decrease labor, equipment maintenance, and energy expenses, and optimize the company's cost structure.
85%

Reduce the incidence of production safety accidents by 85% and eliminate the risks of bumps and drops during manual handling of precision materials.
90%

Ensure continuous production of carbon fiber carbonization lines, reduce downtime by 90%, and improve production line stability.
100%

Achieve full-process production data visualization, enhance production management transparency by 100%, and support digital decision-making for enterprises.
60%

Reduce unplanned equipment downtime by 60% and improve the overall operational efficiency of transfer and automated equipment.